As with all custom motorcycle builds, deBolex Engineering is constantly pushing their limits and skill levels to help elevate each new project. With the dB25 series this has been taken to a whole new level
The main change in this project is going from building each part once for the 1 of 1 build to replicating each part 25 times with precision and consistency, but without losing our identity in the process. We love shaping metal, it had to be part of this story. So we decided that bike no. 1 (A) would have been built like any other DeBolex, modeled by hand using traditional metal shaping techniques.
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Then came the learning curve. Turning these beautiful metal curves into exact carbon replicas whose lines and indentations match perfectly was a considerable challenge. After many late nights in the workshop, we finally made it. Molds that are created by bike # 1 (A), which often have multiple sections, from which we spread the Pre Preg carbon fiber. After some heat in our custom oven here at DeBolex headquarters, the carbon pieces were done. In total each single bike has 21 carbon fiber panels along with 25 CNC components and over 60 laser cut sheet metal parts.
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